Overview
The Heavy-duty Series is a ductless recirculating purification unit built specifically for high-grease commercial kitchens. The collection hood, multi-stage filtration train, centrifugal fan and water-circulation system are integrated into a single cabinet, so no external ductwork and no wall penetration are required. Grease-laden air is captured, purified and returned to the kitchen in one continuous cycle – heavy-smoke cooking runs without any outdoor exhaust.
The cabinet is fabricated entirely in stainless steel for Chinese wok stir-frying, charcoal grilling and deep-frying. A touch-screen panel and a nine-speed variable-frequency fan let operators match extraction to the actual smoke load, while the modular layout keeps routine servicing and parts replacement straightforward. It is the practical answer for mall food-court stalls, street-level shops beneath residential buildings, and any premises where ducted exhaust is not possible.
How the Purification Works
The unit follows a combined water-circulation pre-treatment plus multi-stage filtration path, achieving 99% overall purification efficiency. Once the hood captures the plume, the airstream passes through ten sequential zones:
- Capture Zone: negative pressure at the hood mouth draws the plume in the moment it rises, limiting spread.
- Plume Gathering Zone: straightens and converges the airflow so grease enters the filtration modules evenly.
- Liquid-Film Filtration Zone: washing, filtration and cooling happen together, removing around 70% of grease and pre-cooling the airstream.
- Mist Separation Zone: blocks 99% of entrained water mist, keeping moisture out of the downstream modules.
- High-Voltage Ionization Zone: releases ions that electrically charge the grease particles.
- Low-Voltage Collection Zone: captures the charged particles, reaching 95% purification efficiency.
- H10 HEPA Zone: removes fine particles below PM2.5 at 99% filtration accuracy.
- H14 Nano Filtration + Electret Zone: removes suspended particles below PM1.0 at 99.9% filtration accuracy.
- Coconut-Shell Carbon Zone: adsorbs roughly 90% of odour molecules to control smell.
- Fan Zone: discharges clean air back into the room, completing the recirculation loop.
Integrated water circulation: a 60 L system with a high-precision liquid-film filtration tank, a one-piece 304 stainless-steel pump and a large turbulence device. Every part is screw-fixed and modular, so the assembly can be stripped down as individual modules. Wet pre-treatment cools and de-greases the airstream before it reaches the electrostatic and filter stages, protecting the downstream components and extending service life.
Key Features
- Ductless recirculation: no external ducting, no wall coring and no structural change to the kitchen – the cost of traditional flue construction disappears, and heavy-grease cooking becomes viable in premises and mall stalls that have no flue.
- Deep heavy-grease purification: wet pre-treatment combined with multi-stage electrostatic precipitation and mechanical filtration, tuned for wok cooking, grilling and frying. 99% purification efficiency with no visible smoke and odour handled at the same time.
- Intelligent variable-frequency control: a touch-screen panel with nine-speed adjustment matches airflow to real-time grease concentration, saving over 40% energy against fixed-speed units. The control board supports RS-485, PLC interlocking, an IoT port and external remote control for smart kitchen integration.
- High-performance silent fan: a 350 mm multi-blade impeller with aerodynamic profiling and strict dynamic and static balancing delivers high static pressure at low noise. Developed for grease exhaust, it is moisture-proof, oil-proof, heat-resistant and fully enclosed for harsh kitchen conditions.
- Modular, service-friendly build: core modules can be removed and replaced independently without stripping the whole machine. The water tank and filter modules are easy to inspect, cutting long-term maintenance cost.
- All-stainless-steel body: resists grease and corrosion in hot, humid commercial kitchens for a longer service life.
Application Scenarios
- Heavy-Grease Restaurants: wok stir-fry houses, charcoal grill and BBQ restaurants, fried chicken and skewer shops, and private dining kitchens.
- Premises Without a Flue: mall food courts, shopping-centre kiosks and shop-in-shop units inside mixed-use complexes.
- Street-Level Units Under Housing: community restaurants directly beneath or beside residential blocks with no route to outdoor exhaust.
- Restricted Sites: heritage buildings, scenic-area shops and office-building food service where outdoor discharge is prohibited.
- Open Display Kitchens: open-counter grilling and wok stations where the cooking process stays visible to guests.
Problems It Solves
- A premises with no exhaust flue, where a heavy-grease concept otherwise cannot open at all.
- Heavy smoke and odour that trigger repeated complaints from neighbours and the risk of enforced rectification or closure.
- Mall and property rules that forbid outdoor discharge, restricting which sites can be used.
- Traditional flue work that is expensive, slow to build and damages the existing fit-out.
- Ordinary purifiers that cannot cope with heavy grease and fail environmental inspection.
- Cumbersome maintenance, high labour cost and awkward parts replacement.
Specifications
| Parameter | Value |
|---|---|
| Purification Efficiency | 99% |
| Rated Power | 1,300 – 2,800 W |
| Rated Voltage | 220 V |
| Airflow | 3,000 – 6,000 m³/h |
| Water Tank Capacity | 60 L |
| Fan Control | Nine-speed variable frequency |
| Filtration Stages | Water cycle + ESP + HEPA + nano/electret + carbon |
| Body Material | Stainless steel |
Model Range
| Model | Dimensions (L×W×H) | Efficiency | Rated Power | Voltage | Weight | Airflow | Body |
|---|---|---|---|---|---|---|---|
| KL-D-ND12 | 1200 × 1100 × 1365 mm | 99% | 1,300 W | 220 V | 180 kg | 3,000 m³/h | Stainless steel |
| KL-D-ND16 | 1600 × 1100 × 1365 mm | 99% | 1,800 W | 220 V | 280 kg | 4,000 m³/h | Stainless steel |
| KL-D-ND20 | 2000 × 1100 × 1365 mm | 99% | 2,400 W | 220 V | 330 kg | 5,000 m³/h | Stainless steel |
| KL-D-ND24 | 2400 × 1100 × 1365 mm | 99% | 2,800 W | 220 V | 380 kg | 6,000 m³/h | Stainless steel |
Figures are taken from the official product specification sheet (updated 12 August 2025); the shipped configuration of each unit is final.